Mechanical Engineering


Crafting superior technology with exceptional form

At HSD, our engineers focus on the user needs and requirements of the product, while utilizing their extensive and diverse product development experience to make creative design choices. They are intertwined with researchers and designers to allow them to consult with one another and refine products quickly and seamlessly.

Mechanical Engineering
Using industry best practices, our mechanical engineering team integrates proven methodologies with cutting-edge technology throughout all phases, saving time and insuring precision during product development. From proof-of-concept through design and assembly, the team utilizes a comprehensive design and documentation process, resulting in elegant and robust prototypes ready for manufacturing. Our mechanical engineers have decades of experience and expertise, from integrated mechanical prototyping to complicated production ready assemblies using the latest CAD modeling programs.

Our capabilities in Mechanical Engineering include:

  • System architecture
  • Mechanism development
  • Function integration
  • DFM & DFA (Design for manufacturing & assembly)
  • Material selection and analysis
  • Prototype testing and debugging
  • Part Optimization/Cost reduction
  • Component sourcing – off the shelf
  • Drop, Shock & Ingress Protection (IP)
  • Complex Surface Geometry Development
  • FEA Analysis – stress/structural, thermal and fluidic analysis
  • Dimensional and tolerance analysis
  • Design in the latest 3D CAD modeling software
  • Part and Assembly documentation
  • Plastic injection molding, reaction injection molding, blow molding
  • EMI & ESD Shielding
  • Start-up Support – Alpha & Beta through Production
  • Tooling and Manufacturing Liaison
  • Design for Six Sigma

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HS Design, Inc. Headquarters
906 Mt. Kemble Ave
Morristown, NJ 07960

7097 Colorado Blvd.
Frederick, CO 80530-0237